DÂY CHUYỀN SẢN XUẤT TẤM XỐP IXPE
Vinosaur Việt Nguyên Co.,LTD Cung cấp dây chuyền sản xuất màng xốp IXPE chuyên dụng trong ngành xe hơi, xốp IXPE sử dụng trong xây dựng, IXPE sử dụng trong ngành may mặc. IXPE FOAM FOAM SHEET PRODUCTION LINE
1. Product specification:Thickness:0.5-10mm; Foam density:20-200kg/m3.
2. Equipment main technical parameters:Production material: PE new pellets and recycling material; Product Width: L = 300-1220mm; Linear Speed: ; Electricity:380V/3phase/50Hz 3. Equipment composition:
3.1. Un-winder (air shaft type) 1 setMax dia.:1200mm; Core dia.:100mm; Gear for rotation is equipped with both side limitation.
3.2.Tractor: 1setTractor roller are nitrile rubber roller and steel roller (a steel rubber, rubber roller is above, below the steel roller), diameter of 150 mm to 1000 mm length The lower roller drive, roller compaction on the way. motor power 1.5 KW, with ABB frequency control of motor speed. Traction speed controlled by time relay. With a diameter of 100 cylinder clamping pressure.Cylinder clearance must can be adjusted up and down. With the rise and fall of the manual directional control valve control cylinder.
3.3. Foaming furnace: 1set3.3.1. Constituent parts Component description lPreheating section (8 .5meters long) As the first part of the whole equipment, low temperature, can realize the temperature control alone lCrosslinking period (6 m in length) As the second part of the entire device, temperature ishigher, can realize the temperature control alone lFoam segment (8.5 meters long) As the third part of the whole equipment, the highest temperature, can realize the temperature control alone 3.3.2. Detail specification and materiallPreheating section Detailed instructions lsize Long, 8 .5m * 3.5 m wide * about 4 m high lFurnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton; lFurnace heat preservation material 150 mm thick aluminum silicate insulation board, roof, side plate 120 mm thick lUp and down and the wind (30 * 30) by the party tube, cold rolled steel sheet (2 mm), wind deflector (2 mm thick perforated plate) of welding lCirculating air duct By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton;The application of galvanized steel cladding; lAir duct damper Circulating air duct with a damper, can manually adjust the air volume and air pressure, air door by steel plate, shaft (Φ 30), fan control plate steel plate welding. lCirculation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed, the impeller is made of stainless steel material, chassis use 16 mn material, power 7.5 KW, frequency conversion control. lFurnace heating mode Use natural gas heating mode, which can realize effective energy saving and control temperature; lHot blast stove By cold rolled steel sheet, flange steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of 0.8 mm galvanized steel plate lLoop net belt Loop net belt for special foaming Furnace belt.Made of special customized stainless steel materials, the width of 1100 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly. lMesh belt roller By Φ 60 light roll and cladding of bearing seat (bearing) on the furnace of the cladding lBurner: Wood pellet style
3.3.3. Cross linking section Detailed instructionslsize Long 6 m * 3.5 m * wide high about 4 m lFurnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton; lFurnace heat preservation material 150 mm thick aluminum silicate insulation board, roof, side plate 120 mm thick lUp and down and the wind by the party tube, cold rolled steel sheet, wind deflector (2 mm thick perforated plate) of welding lCirculating air duct By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton (120 mm thick);The application of mm galvanized steel cladding; lAir duct damper Circulating air duct with a damper, can manually adjust the air volume and air pressure, air door by steel plate, shaft (Φ 30), fan control plate mm steel plate welding. lCirculation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed, the impeller is made of stainless steel material, chassis use 16 mn material, power 7.5 KW, frequency conversion control. lFurnace heating mode se natural gas heating mode, which can realize effective energy saving and control temperature; lHot blast stove By cold rolled steel sheet , flange mm steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of 0.8 mm galvanized steel plate lLoop net belt Loop net belt for special foaming Furnace belt.Made of special customized stainless steel materials, the width of 1000 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly. lBy Φ 60 light roll and cladding of bearing seat (bearing) on the furnace of the cladding lBurner:wood pellet style.
3.3.4. Foam segment Detailed instructionslLong spans about 8 m * 4.5 m * 5.5 m high lFurnace framework By the square tube, Angle steel, cold-rolled plates welded together, the middle add aluminum silicate insulation cotton; lFurnace heat preservation material thick aluminum silicate insulation board, roof, side plate 120 mm thick lUp and down and the wind by the party tube, cold rolled steel sheet, wind deflector of welding; lCirculating air duct By cold rolled steel sheet, flanges (8 mm to 10 mm steel plate welding and become, outsourcing aluminum silicate insulation cotton (120 mm thick);The application of 0.8 mm galvanized steel cladding; lAir duct damper Circulating air duct with a damper, can manually adjust the air volume and air pressure, air door by steel plate , shaft (Φ 30), fan control plate mm steel plate welding. lCirculation fan Adopt high-efficiency centrifugal fan, which can realize frequency control of motor speed, the impeller is made of stainless steel material, chassis use 16 mn material, 30 kw power, frequency conversion control. lFurnace heating mode Use natural gas heating mode, which can realize effective energy saving and control temperature; lHot blast stove By cold rolled steel sheet, flange steel plate welding and become, outsourcing 150 mm thick aluminum silicate insulation cotton;The outer package of galvanized steel plate lLoop net belt Loop net belt for special foaming LuWang belt.Made of special customized stainless steel materials, the width of 1000 mm, the other set up automatic mesh belt correction device, which can realize net belt running smoothly. lMesh belt roller By Φ 60 light roll and cladding of bearing seat (bearing) on the furnace of the cladding lObservation hole Set the observation hole on furnace operation the wallboard, convenient observation material in the manufacturing process of foaming conditions, in order to better to control foam sheet, and high-quality sheet material is obtained. lLinear burner Linear burner can provide precise flame control, flame width is 1100 mm, can effectively remove circulation polyethylene residue on the surface of the mesh belt. lSmoke extraction fan Power 5.5 KW, frequency conversion control lBurner brand Japanese brand, 1 / period lThe oven cooling rollers:: Diameter roller specification: 150 mm * 2500 mm wide, is cooled; 4. Cutting edge institutions: 1 setBlade: longitudinal trimming and slitting equipment installed on the bridge above the cooling conveyor. 5. roller traction machine: 1 setTraction Type: Active friction type. Rubber roller: diameter Φ250mm, width of 1600mm. Clamping method: two pairs of rubber rollers, pneumatic clamping. Drive motor: AC motor 3KW. Reducer: Laikesinuo cycloidal reducer, gear transmission. Control Unit: The Swiss ABB Control. Traction machine with three individually adjustable roller can also be adjusted simultaneously. Control cabinet: stand-alone, using the carbon steel. 6. metering instrument: 1 setAutomatic meter long count, sound and light alarm. 7. Length and width cutting machine: 1 setCutting Size: You can achieve the products side of the vertical and horizontal saws fixed-length sawing, maximum cutting width of 1600mm, cutting thickness of 6 ~ 50mm, cutting boards for the right angle. Blade for high-quality alloy steel blade. Longitudinal saw motor power 3KW. Equipped with two sets of vacuum devices. Walking mode: longitudinal travel guide for the rack and pinion and linear motor power 0.55KW, horizontal travel for the sprocket chain and linear guide rail, the electrical power is 1.5KW. Control Unit: The Schneider PLC control system. Control cabinet: stand-alone, using the carbon steel. |